

Carbon Steel Mixing Reactor
A carbon steel mixing reactor, crafted predominantly of robust carbon steel, stands as an essential reaction equipment across diverse sectors including chemical, petroleum, pharmaceutical, and food industries. Celebrated for its exceptional strength, affordability, and excellent processability, carbon steel becomes the prime choice for activities such as mixing, reaction, dissolution, and crystallization under moderate pressure and temperature conditions. This versatile material ensures efficiency and reliability across complex industrial processes.
Detail
1. Structure and Components
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Reactor Body: Made of carbon steel (e.g., Q235B), offering high strength and pressure resistance. Typically cylindrical in shape, with a flat, conical, or elliptical bottom.
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Agitation System: Includes an agitator shaft and impellers (such as paddle, anchor, helical, or turbine types), driven by a motor.
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Heating/Cooling System: Heating or cooling can be achieved through a jacket, coil, or external heat exchanger.
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Sealing System: Utilizes mechanical seals or packing seals to ensure leak-free operation under high pressure or vacuum conditions.
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Support Structure: Equipped with a stand or base to ensure stable operation.
2. Features
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High Strength: Carbon steel material offers high mechanical strength, making it suitable for high-pressure and high-load conditions.
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Low Cost: Compared to stainless steel, carbon steel is more cost-effective, ideal for projects with limited budgets.
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Excellent Pressure Resistance: Suitable for high-pressure reaction and mixing processes.
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Wide Applicability: Can be used for mixing, reaction, dissolution, and other processes involving non-corrosive or weakly corrosive materials.
3. Application Fields
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Chemical Industry: Used for chemical reactions such as polymerization, condensation, and esterification.
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Pharmaceutical Industry: Applied in drug synthesis and raw material mixing.
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Food Industry: Used for heating, sterilization, and mixing of food products.
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Coating Industry: Suitable for mixing and dispersing materials like resins and paints.
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New Energy Industry: Utilized in the production of lithium battery materials, photovoltaic materials, etc.
Maintenance and Care
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Regular Inspection: Check the inner walls of the reactor, agitator, seals, etc., for signs of corrosion or wear.
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Cleaning: Thoroughly clean the reactor after each use to prevent material residue that could lead to corrosion.
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Anti-Corrosion Treatment: Regularly inspect the anti-corrosion coating for integrity and reapply or replace the lining if necessary.
Product Parameters
Capacity Range |
50L to 50,000L |
Design Pressure: |
Atmospheric pressure to 1.0MPa |
Design Temperature |
-20°C to 350°C |
Material |
Stainless steel |
Heating Method |
Jacket heating, coil heating, or electric heating |
Agitator Power |
0.75kW to 55kW |
Agitator Speed |
0-100 rpm |
Main Product
The renowned brand, HIGHKINGS, is proudly part of Foshan Haijinsha Refractory Materials Co., Ltd., strategically situated in Foshan City, Guangdong Province, a pivotal center of China's hot melt adhesive industry. As a cutting-edge manufacturer specializing in machinery and equipment, we are dedicated to delivering comprehensive, one-stop solutions for hot melt adhesive machinery. Our services encompass development, precision parts processing, meticulous assembly, thorough debugging, and exceptional after-sales service. Our product portfolio boasts an impressive range: Hot Melt Glue Extruders, Single Screw Extruders, Stirred Tank Reactors, Underwater Pelletizers and Granulators, Cooling Machine-equipped Water Tanks, Haul Off Systems, Auto Cutters, and the production of customizable hot melt adhesives and formulas designed to meet your unique specifications.
The state-of-the-art HIGHKINGS hot melt adhesive stick production line is meticulously engineered to deliver superior quality EVA sticks, ranging from 7mm to 11mm, in a vibrant array of colors. This advanced line integrates Stirred Tank Reactors, a robust Single Screw Extruder, an efficient cooling system, and a precision cutter, ensuring flawless production, consistent output, and exceptional clarity. These versatile and cost-effective sticks find widespread application in industries such as packaging, furniture, DIY projects, automotive, medical, printing, filtration, and labeling. Our machinery guarantees excellent mixing capabilities, high output levels, and unwavering reliability, making it the perfect choice for diverse industrial applications. With competitive pricing and unmatched quality, HIGHKINGS stands as the epitome of efficiency and excellence across multiple sectors.
The innovative HIGHKINGS hot melt adhesive pellet production line is expertly crafted for the creation of premium-quality pellets. This line is characterized by its cutting-edge mixing technology, steady production, consistent output, and outstanding clarity. Its key components include advanced extruders, efficient underwater pelletizers, reliable cooling systems, and state-of-the-art auto packaging machines. Perfectly suited for a wide range of industries, including packaging, furniture, automotive, medical, printing, filtration, and labeling, this production line ensures high output, energy efficiency, and effortless operation. Fully customizable to cater to diverse industrial needs, HIGHKINGS offers a complete service package, from pre-sales consultation to comprehensive after-sales support, guaranteeing outstanding performance and ultimate customer satisfaction.

1.The Nozzle Or Hose Is Clogged?
Raise The Temperature,Or Choose Glue With Low Viscosity.Clean The Glue Spraying System Or Lower The Temperature And Change The Glue.Raise The Temperature,Or Choose Glue With Low Viscosity.
2.The Hot Melt Adhesive Is Carbonized?
Reduce The Temperature.Fill The Cylinder With Glue,And Add Glue As Stipulated In The Technical Documents.Changing Glue.
3.Hot Melt Adhesive Is Gelled?
Clean The Glue Tank,Standardized Glue Change And Consult With Suppliers To Help Solve Problems.Reduce The Temperature,Clean The Glue Tank,And Consult With Suppliers To Help Solve Problems.Clean The Glue Tank And Consult The Supplier For A Mmoresuitable Model.
4.There Is Blistering In The Hot Melt Adhesive?
Consultwith Suppliers To Help Solve Problems And Change The Glue.
5.The Hot Melt Adhesive Was Smoking?
Reduce The Temperature And Change To A More Suitable Type.Replace Out-Of-Control Components And Consult The Equipment Suppliers.
6.The Hot Melt Adhesive Have Poor Bonding?
Increases Coating Thickness Or Temperature.Check Whether The Operating Temperature Is Well Lowered Or Use A Faster Curing Model.Adjust The Angle And Pressure Of The Substrate To Ensure That The Substrate Can Completely Contact Well During The Cooling Process Of The Glue.Change To A More Suitable Type.